China Good quality Standardized Steel Cable Cast Iron Ring Forging Crane Electro-Hydraulic Pulley double pulley

Product Description

Standardized Steel Cable Cast Iron Ring Forging Crane Electro-Hydraulic Pulley

Product Description

Container crane pulley block,
With high bearing capacity, high wear resistance and long service life

Sheave features:

1) Material: Q235B, Q345B, 35#, 45#, 60#, SSW-QR1, S45C

2) Groove surface quench: HRC45-55

3) Groove surface quench depth: 2mm-2.5mm

4) groove MT after heat treatment and welding line UT and MT

5) Max processing diameter: 2, 000mm

6) Short production cycle

It is used for crane equipment, port equipment, oil drilling rig and so on.

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Company Profile

Factory introduction

HangZhou CHINAMFG Metallurgy Equipment Manufacturing Co., Ltd. is a high-tech enterprise registered in HangZhou City of ZheJiang Province, which is mainly engaged in the design and manufacture of spare parts for metallurgy equipment, hoisting machinery, oil drilling rigs, and heavy decelerator boxes.

Our company boasts a professional team who is full of vitality, with high efficiency, and industry minded. Our R&D technicians are highly skilled with rich experience, and possess strong design and development capabilities. There are 2 experts in our company who enjoy the state special allowance. We have carried out broad cooperation with renowned factories and design institutes both at home and abroad.

With advanced design, outstanding manufacturing crafts and vigorous management, the whole manufacturing process of our company is conducted by strictly implementing strict quality management system. Our products are widely used by a great number of steel plants in China and exported overseas, where they have received high praise from our customers.

By following the enterprise philosophy of innovation, quality and creating value for the clients, our company is constantly bringing in advanced technologies from home and abroad. We are committed to taking the enhancement of product quality, safety and reliability as our responsibility and striving for providing high quality products and perfect services to the clients.

HangZhou CHINAMFG Metallurgy Equipment Manufacturing Co., Ltd. Warmly welcomes you to be our distinguished clients and friends.

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Packaging & Shipping

FAQ

Q: What information should I provide if I want to order the products?
1) Product information: Quantity, specification
2) Delivery time required.
3) Shipping information: Company name, address, phone number, destination seaport/air port.
4) Forwarder's contact details if there is any in China.
 
Q: How about your payment terms?
A: 30% -50%deposit, with the balance before delivery, we accept T/T and L/C at sight.
 
Q: Can I use our own logo?
A: Yes, we can produce by using your own logo if you need.
 
Q: How about sample & MOQ policy?
A: Welcome sample order. MOQ can be 1 set.
 
Q: What is your lead time for your goods?
A: Normally 30 days after confirmed order,  

 

Type: Lifting
Material: Steel
Lifting Capacity: <1T
Fixed Form: Welding Type
Shape: Round
Certification: ISO 9001
Customization:
Available

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Customized Request

cable pulley

How are cable pulleys integrated into cable cars and ski lift systems?

Cable pulleys play a vital role in the operation of cable cars and ski lift systems. They are strategically integrated into these systems to facilitate the smooth and safe movement of cables and ensure efficient transportation of passengers or equipment. Here is a detailed explanation of how cable pulleys are integrated into cable cars and ski lift systems:

In cable cars and ski lift systems, cable pulleys are primarily used for two main purposes: cable guidance and load distribution.

Cable Guidance: Cable pulleys guide the movement of cables along the predetermined route in cable cars and ski lift systems. They are strategically positioned at specific intervals, typically mounted on supporting towers or structures. The pulleys are designed with grooves or channels that securely hold the cables, preventing them from slipping or derailing. By maintaining proper cable alignment, the pulleys ensure that the cables follow the desired path and negotiate curves or changes in elevation smoothly. Cable pulleys also help minimize cable deflection, reducing the risk of excessive bending or stretching that could compromise the integrity of the cables.

Load Distribution: Cable pulleys in cable cars and ski lift systems are designed to distribute the load evenly along the cable span. The weight of the cabins or chairs, along with the passengers or equipment, exerts tension on the cables. The pulleys, strategically positioned at specific locations, help distribute this load and ensure balanced tension throughout the system. By distributing the load evenly, the pulleys prevent excessive stress on individual cables, towers, or support structures, enhancing the safety and stability of the system.

The integration of cable pulleys into cable cars and ski lift systems involves careful engineering and design considerations:

  • Pulley Placement: The placement of cable pulleys is critical to ensure efficient cable routing and load distribution. Engineers analyze the topography, desired cable path, and system requirements to determine the optimal locations for pulley towers and supports. The pulleys are strategically positioned to guide the cables along the desired route, negotiate curves and changes in elevation, and maintain proper tension distribution.
  • Tower Design: Cable pulleys are often mounted on towers or support structures. These towers are designed to provide the necessary elevation and stability for the pulleys. The tower design considers factors such as the anticipated loads, wind forces, and environmental conditions. The towers may be constructed from steel or concrete, and their height and spacing are determined based on the specific requirements of the cable car or ski lift system.
  • Pulley Characteristics: Cable pulleys used in cable cars and ski lift systems are designed with specific characteristics to ensure optimal performance. The pulleys have smooth and durable surfaces, typically made from materials such as steel or high-strength polymers. They feature groove profiles that match the cable diameter and shape, providing secure cable alignment. The pulleys also incorporate bearings or bushings to facilitate smooth rotation and minimize friction.
  • System Maintenance: Proper maintenance of cable pulleys is crucial for the reliable and safe operation of cable cars and ski lift systems. Regular inspections are conducted to check for signs of wear, damage, or deformation. Lubrication is applied to the pulleys as recommended by the manufacturer to reduce friction and ensure smooth rotation. Maintenance procedures also include checking the tension of the cables, verifying the alignment of the pulleys, and addressing any issues promptly.

Overall, cable pulleys are integrated into cable cars and ski lift systems to guide the cables along the desired route, maintain proper cable alignment, and distribute the load evenly. Through careful engineering, design, and maintenance practices, cable pulleys contribute to the efficient and safe operation of these transportation systems, providing passengers and equipment with reliable and enjoyable experiences.

cable pulley

What safety considerations should be kept in mind when using cable pulleys?

When using cable pulleys, it is essential to prioritize safety to prevent accidents, injuries, and equipment damage. Several safety considerations should be kept in mind to ensure the proper and safe use of cable pulleys. Here is a detailed explanation of the safety considerations associated with using cable pulleys:

  • Equipment Inspection: Before using cable pulleys, inspect them for any signs of damage, wear, or defects. Check for cracks, deformities, or loose components that could compromise their integrity and safe operation. Replace any damaged or worn pulleys to maintain optimal safety levels.
  • Load Capacity: Consider the load capacity of the cable pulleys and ensure it matches the anticipated load in the system. Exceeding the maximum load capacity can lead to pulley failure, cable slippage, or accidents. Refer to the manufacturer's specifications and guidelines to determine the appropriate load capacity for the pulleys used.
  • Proper Installation: Follow the manufacturer's instructions for the correct installation of cable pulleys. Ensure that the pulleys are securely mounted, aligned, and attached to the system. Improper installation can result in pulley misalignment, cable disengagement, or unexpected behavior, posing safety hazards.
  • Clearance and Accessibility: Provide adequate clearance around cable pulleys to allow for safe access during operation, maintenance, or troubleshooting. Avoid placing pulleys in confined spaces or areas where it may be difficult to reach or maneuver around them. Sufficient clearance ensures safe working conditions and minimizes the risk of accidents or injuries.
  • Protective Guards: Consider the use of protective guards or enclosures around cable pulleys, especially in areas where there is a risk of contact with moving parts. Guards can prevent accidental contact with rotating pulleys, reducing the likelihood of injuries or entanglements. Assess the specific application and implement appropriate safeguarding measures.
  • Tensioning Safety: Exercise caution when tensioning cables using pulleys. Follow the recommended tensioning procedures and use appropriate tools or equipment to avoid sudden releases of tension, which can cause cable whip or recoil. Always wear appropriate personal protective equipment (PPE) when performing tensioning operations.
  • Maintenance and Lubrication: Regularly inspect and maintain cable pulleys to ensure their proper functioning and safety. Clean pulleys from dirt, debris, or accumulated material that may interfere with their operation. Apply appropriate lubrication as per the manufacturer's recommendations to reduce friction and prevent premature wear.
  • Training and Awareness: Provide proper training and instruction to personnel involved in the use, maintenance, and inspection of cable pulleys. Promote awareness of safety procedures, potential hazards, and safe work practices. Ensure that employees understand the risks associated with cable pulleys and are familiar with the necessary safety protocols.
  • Emergency Preparedness: Establish emergency procedures and protocols in case of accidents, malfunctions, or cable-related incidents. Educate personnel on how to respond to emergencies, including cable entanglements, cable slippage, or pulley failures. Have appropriate emergency contact information readily available.

By considering these safety considerations when using cable pulleys, you can help mitigate risks and ensure a safe working environment. Prioritizing safety promotes accident prevention, protects personnel, and maintains the integrity and performance of the cable pulleys and associated systems.

cable pulley

In which industries are cable pulleys commonly employed?

Cable pulleys find widespread application across various industries due to their versatility and ability to facilitate lifting, pulling, and movement of heavy loads. Here are some of the industries where cable pulleys are commonly employed:

  • Construction Industry: Cable pulleys are extensively used in the construction industry for tasks such as lifting construction materials, positioning heavy machinery, and transporting loads. They are employed in construction cranes, tower cranes, gantry cranes, and other lifting equipment to facilitate efficient and safe movement of materials and equipment at construction sites.
  • Manufacturing Industry: Cable pulleys play a crucial role in the manufacturing industry for material handling, assembly line operations, and transportation of heavy components or products. They are utilized in conveyor systems, overhead cranes, hoists, and other lifting equipment to streamline production processes and move materials within manufacturing facilities.
  • Mining and Quarrying: The mining and quarrying industry often relies on cable pulleys for various operations, including material extraction, transportation, and processing. Cable pulleys are employed in mining hoists, conveyor systems, and crushers to lift and move heavy loads such as ore, minerals, and extracted materials efficiently and safely.
  • Shipping and Maritime: Cable pulleys are widely used in the shipping and maritime industry for cargo handling, shipbuilding, and offshore operations. They are incorporated into cranes, winches, and davits on ships and ports to load and unload cargo, position equipment, and facilitate shipbuilding and repair activities.
  • Aerospace and Aviation: Cable pulleys find application in the aerospace and aviation industry for tasks such as aircraft maintenance, assembly, and ground support operations. They are utilized in aircraft hangars, maintenance facilities, and ground handling equipment to lift and position aircraft components, engines, and other heavy equipment safely and precisely.
  • Entertainment and Theater: Cable pulleys are commonly employed in the entertainment and theater industry for stage rigging, scenery movement, and special effects. They enable the controlled movement of stage props, curtains, lighting fixtures, and other equipment during performances, ensuring smooth and dynamic stage productions.
  • Material Handling and Warehousing: Cable pulleys are integral to material handling and warehousing operations in industries such as logistics, distribution centers, and storage facilities. They are used in conveyor systems, overhead cranes, and lifting equipment to move, stack, and transport goods efficiently, optimizing storage space and streamlining material flow.
  • Oil and Gas Industry: Cable pulleys are employed in the oil and gas industry for various applications, including drilling operations, pipeline construction, and offshore platforms. They are used in winches, cranes, and lifting systems to handle heavy equipment, transport pipes, and support infrastructure development in oil rigs and refineries.

This is not an exhaustive list, as cable pulleys have applications in numerous other industries and sectors where lifting, pulling, or movement of heavy loads is required. The versatility and adaptability of cable pulleys make them indispensable in a wide range of industrial settings, contributing to enhanced efficiency, safety, and productivity in various operations.

China Good quality Standardized Steel Cable Cast Iron Ring Forging Crane Electro-Hydraulic Pulley   double pulley	China Good quality Standardized Steel Cable Cast Iron Ring Forging Crane Electro-Hydraulic Pulley   double pulley
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