China Hot selling Wire and Cable Pulley Coil Winding Machine Plastic Ceramic Roller Pulley pulley assembly

Product Description

Product Name: Plastic flanged Ceramic pulley
 

Place of Origin: HangZhou China
Brand Name: ZTF
Material: 99% AL2O3 Ceramic, Plastic Cover or Alumina Cover
Application: Wire Xihu (West Lake) Dis.
Polish: Fine Polish degree Ra0.2
Bearing: High Speeding bearing
Hardness: > HRA89
Volume Density: >3.88
Color: Black and pink
Molding Method: LOW PRESSURE IN JECTION
Minimum Order Quantity: 100 Pcs
Packaging Details: Carton with foam
Delivery Time: 3 days
Payment Terms: T/T, Western Union, Money  Gram, Paypal
Supply Ability: 5,000,000pcs per month

Detailed Product Description:
Plastic Flanged Ceramic Wire guide pulley is commonly used component when wire passing is required, it can be used in coil winding machine. cable machine and the textile machinery as well. The porcelain ring is mounted on the bearing. Coil winding wire guide pulley(wire roller) will rotate by the thread and wire passing on the surface of the ring. Thus the sliding friction has been converted to the static friction. But at the start and stop, in order to overcome the inertia. there will be a partial sliding friction. The surface polish degree of the porcelain ring reaches Ra0.2;the beating during rotation is under 0.15.We select the 99% AL2O3 as the material with the hardness of HRA88 and the density of 3.85.. Two nylon side walls have been put to the both side of the ceramic ring and the bearing, coil winding wire guide pulley (wire roller) combines 1 wire roller.

Modle No A B C D E Bearing No Weight(g)
HCR001 -B03 20 15 3 4.8 3 623 3
HCR002   28.4 20   6.4 4   7
-B04 4 4*10
-B05 5 5*10
HCR003 -B03 30.4 15 3 10 3 623 7
HCR004 -B04 40 20 4 15 3 694 12
-B05 5 685
-B07 7 677
HCR045 -B05 45 30 5 10 6 635 20
-B06 6 626
-B07 7 607
-B08 8 698
HCR005 -B05 55 30 5 10 6 635 25
-B06 6 626
-B07 7 607
-B08 8 698
HCR006 -B07 60 40 7 13 6 627 40
-B08 8 608
-B10 10 6900
-B12 12 6901
HCR007 -B05 60 30 5 18 6 635 35
-B06 6 626
-B07 7 607
-B08 8 698
HCR008 -B10 80 50 10 15 9 6200 95
-B12 12 6001
HCR009 -B07 80 40 7 25 6 627 60
-B08 8 608
HCR571 -B10 100 50 10 30 9 6200 120

Why Us:

  1. USD 1000 million sales every year;
  2. Excellent quality and Competitive price;
  3. Widely professional exporting experience all over the world;
  4. Well-trained and experienced staff will answer all your inquiries professional in any language;
  5. Good after-sales service offered.
  6. Culture

Culture:
We stick to the principle of the culture are Sustainability and Six High Standard: high-level management, high efficiency, high-qualified staffs, high-level skills, high-quality products, and high-speed developing sales. The best design includes consideration for the environment. That's why we're committed to making sure our processes, products, and people follow safe and environmentally-friendly practices. Other side, We prefer to bring the newest, most fashionable,  high quality and healthiest products for our customer.
 
Service:
ZHENGTAIFENG METAL PRODUCT LIMITED products features complete presale, selling and after-sales service system, and provides detailed management and service for clients in terms of distribution channels. and provides professional and systematic advice for distributors. 

Supplementary Service:
We have export license to assist our customers by handling export procedures. We have our team to control quality, arrange shipment, combine container (combine different kinds of items in 1 container from our factory to another). As we always care your thinking, we will be your professional partner to source your right products in China.
 
Suggestion:
Please kindly check the packages after you receive the goods, if you have any problem, please get in touch with us as soon as possible .

Contact us:
More products are available in ZHENGTAIFENG. They are all in competitive price and of good quality, just go to our company page to see the details. 
If you find or not find the products you need, please have no  hesitate to let us know.

FAQ:

1.Q:Are you a factory or trading company?
A:We are a professional manufacturer. Welcome to visit us, we'Il pick you up at GuangZhou airport or HangZhou airport.
 
2.Q:Where is your factory located?
A:Our factory is located in HangZhou, ZheJiang Province, next to HangZhou. Warmly welcome domestic and foreign customers to visit!
 
3.Q:How can I get a sample to test your quality?
A:Most samples are free except special products. New clients are expected to pay the courier.
 
4.Q:How about your payment terms?
A:T/T in advence or one month after shipment
 
5.Q:When can you deliver the goods?
A:If stock available, we can deliver it within 2 days. If not, that would be 5-7 working days after getting the deposit.
 
6.Q:Does your company accept OEM or ODM production?
A:Yes, we are experienced in operating OEM & ODM, just send the detailed requirements.

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Certification: CE, ISO
Pulley Sizes: Hcr009
Manufacturing Process: Casting
Samples:
US$ 2/Piece
1 Piece(Min.Order)

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Order Sample

Customization:
Available

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Customized Request

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Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

cable pulley

What role do cable pulleys play in stage and theater rigging systems?

In stage and theater rigging systems, cable pulleys play a crucial role in achieving safe and efficient movement and positioning of stage elements such as scenery, lighting, and curtains. They are an integral part of the rigging infrastructure, providing support, control, and guidance for the cables used in these systems. Cable pulleys contribute to the overall functionality and precision of stage and theater rigging operations. Here is a detailed explanation of the role cable pulleys play in stage and theater rigging systems:

  • Lifting and Lowering: Cable pulleys are used to lift and lower various stage elements, including scenery pieces, lighting fixtures, and curtains. The cables are attached to these elements and routed through the pulleys. By raising or lowering the cables, the stage elements can be moved to the desired height or position. The cable pulleys guide and support the cables, ensuring smooth and controlled movement. They contribute to the precision and efficiency of lifting and lowering operations in stage and theater rigging systems.
  • Line Set Systems: Stage and theater rigging often employ line set systems, which consist of multiple cables and pulleys organized into sets. Each line set is used to control the movement of specific stage elements. Cable pulleys play a crucial role in line set systems by guiding and supporting the cables in their designated paths. The pulleys help distribute the load evenly across the cables and ensure synchronized movement of the line set. This allows for coordinated and precise positioning of stage elements.
  • Counterweight Systems: Many stage and theater rigging systems utilize counterweight systems to facilitate the lifting and lowering of stage elements. In these systems, counterweights are attached to the opposite end of the cables from the load. Cable pulleys guide the cables and counterweights, ensuring smooth and balanced operation. The pulleys help distribute the weight and tension of the counterweights, contributing to the overall stability and control of the system. Cable pulleys play a vital role in maintaining the integrity and safety of counterweight systems.
  • Directional Control: Cable pulleys enable directional control of the cables in stage and theater rigging systems. By positioning the pulleys in specific configurations, the path and direction of cable movement can be determined. This allows for precise positioning, raising, or lowering of stage elements in desired locations. Cable pulleys assist in achieving smooth and controlled movement along the intended paths, enhancing the overall precision and reliability of stage and theater rigging operations.
  • Load Distribution: Cable pulleys help distribute the load weight evenly across the cables in stage and theater rigging systems. This ensures that the load is properly supported and prevents excessive stress on individual cables. The pulleys guide the cables and help maintain balance and stability in the rigging system. By evenly distributing the load, cable pulleys contribute to the safe and reliable operation of stage and theater rigging systems.
  • Maintenance and Safety: Regular maintenance of cable pulleys is essential for the safe and efficient operation of stage and theater rigging systems. Inspections should be conducted to check for any signs of wear, damage, or misalignment. Lubrication should be applied to the pulleys as recommended by the manufacturer to ensure smooth operation and prevent corrosion. Proper tensioning of the cables should be maintained. Any issues with the cable pulleys or cables should be addressed promptly to avoid potential safety hazards.

In summary, cable pulleys play a vital role in stage and theater rigging systems. They contribute to the lifting and lowering of stage elements, operation of line set systems, functioning of counterweight systems, directional control of cables, load distribution, and overall safety. Proper maintenance of the cable pulleys is essential for ensuring their optimal performance and safety in stage and theater rigging operations.

cable pulley

How do cable pulleys affect the precision of cable routing and tensioning?

Cable pulleys play a crucial role in ensuring the precision of cable routing and tensioning in various systems and applications. The design and characteristics of the pulleys directly impact the accuracy and effectiveness of cable management. Here is a detailed explanation of how cable pulleys affect the precision of cable routing and tensioning:

  • Cable Alignment: Cable pulleys help maintain proper cable alignment throughout the routing path. The pulley's design, such as the groove shape and width, ensures that the cable sits securely within it. Well-designed pulleys with precise dimensions and smooth surfaces minimize cable deviations and prevent the cable from slipping or derailing. Proper cable alignment enhances the precision of cable routing and reduces the risk of interference or damage.
  • Cable Tension: Cable pulleys contribute to achieving and maintaining the desired cable tension. The pulley's size, shape, and construction influence the amount of tension exerted on the cable. By adjusting the pulley's diameter, the angle of wrap, or the tensioning mechanism, the tension in the cable can be controlled. Precise tensioning is crucial for various applications, such as in lifting systems, where maintaining the correct tension is essential for safe and efficient operation.
  • Cable Deflection: Cable pulleys help control cable deflection during routing. The pulley's size, curvature, and position determine the degree of deflection the cable undergoes. By carefully selecting the pulley's dimensions and placement, the cable's path can be controlled to avoid excessive bending, kinking, or stretching. Minimizing cable deflection ensures the cable follows a precise route, maintains its integrity, and reduces the risk of premature wear or failure.
  • Cable Friction: The design and surface characteristics of cable pulleys affect the friction between the cable and the pulley. Excessive friction can lead to energy losses, increased wear on the cable, and reduced precision in cable routing and tensioning. Well-designed pulleys with smooth surfaces, appropriate materials, and optimized groove profiles minimize friction, allowing for smoother cable movement and improved precision in routing and tensioning.
  • Cable Wear: Cable pulleys can impact cable wear and longevity. Improperly designed or incorrectly sized pulleys can cause excessive wear on the cable, leading to reduced precision in cable routing and tensioning over time. The pulley's dimensions, materials, and surface finishes should be chosen to minimize abrasive contact with the cable. Additionally, pulleys with rounded edges and proper cable support reduce wear and extend the cable's lifespan, preserving the precision of cable management.
  • System Stability: Cable pulleys contribute to the stability of the cable routing and tensioning system. Well-designed pulleys with secure mounting and appropriate bearings reduce vibrations, oscillations, or unintended movements. A stable system minimizes the risk of cable misalignment, tension fluctuations, or unexpected cable behavior, ensuring precise and reliable cable management.
  • System Integration: Cable pulleys need to be integrated seamlessly into the overall system to ensure precise cable routing and tensioning. Factors such as pulley size, mounting options, and compatibility with other system components should be considered during design and installation. Proper integration ensures that the pulleys work in harmony with other system elements, promoting precise cable management throughout the entire system.

Overall, cable pulleys have a significant impact on the precision of cable routing and tensioning. Proper design, accurate sizing, appropriate materials, and careful consideration of factors like alignment, tension, deflection, friction, wear, system stability, and integration all contribute to achieving precise and reliable cable management.

cable pulley

Can you explain the types of cables commonly used with cable pulleys?

Various types of cables are commonly used with cable pulleys, depending on the specific application and requirements. The choice of cable depends on factors such as load capacity, flexibility, durability, and resistance to environmental conditions. Here are some of the types of cables frequently utilized with cable pulleys:

  • Wire Rope: Wire rope is a type of cable that consists of multiple strands of metal wires twisted together to form a helical structure. It is highly durable and offers excellent strength-to-weight ratio, making it suitable for heavy-duty applications. Wire rope is commonly used in lifting and rigging operations, such as cranes, hoists, and pulley systems that involve substantial loads.
  • Steel Cable: Steel cable is similar to wire rope but typically refers to single-strand cables made of high-strength steel wires. It is known for its exceptional strength and resistance to abrasion, making it suitable for demanding applications. Steel cables are commonly used in winches, towing systems, and industrial lifting equipment where high tensile strength and durability are essential.
  • Nylon Rope: Nylon rope is a synthetic fiber rope known for its high strength, flexibility, and resistance to moisture and chemicals. It is lightweight and easy to handle, making it popular in various applications. Nylon ropes are often used in recreational activities, general-purpose lifting, and pulley systems that require moderate load capacity and flexibility.
  • Polypropylene Rope: Polypropylene rope is a lightweight and low-cost synthetic rope that offers good resistance to water, chemicals, and UV rays. It is commonly used in applications where weight is a concern, such as camping, boating, and light-duty lifting operations. However, polypropylene ropes have a lower strength compared to other types of cables and are not suitable for heavy loads or high-tension applications.
  • Polyester Rope: Polyester rope is a synthetic rope known for its high strength, low stretch, and resistance to UV rays and moisture. It offers good abrasion resistance and durability, making it suitable for a wide range of applications. Polyester ropes are commonly used in marine environments, outdoor activities, and general-purpose lifting operations that require strength, flexibility, and longevity.
  • Aramid Fiber Rope: Aramid fiber ropes, such as those made from materials like Kevlar®, are known for their exceptional strength, heat resistance, and high modulus. They offer excellent resistance to chemicals, abrasion, and impact. Aramid fiber ropes are used in specialized applications, including high-performance lifting and rigging operations, aerospace, and military applications.

It's important to select the appropriate type of cable based on the specific requirements of the application, considering factors such as load capacity, flexibility, durability, and environmental conditions. Additionally, regular inspection and maintenance of the cables are crucial to ensure their safe and reliable performance when used with cable pulleys.

China Hot selling Wire and Cable Pulley Coil Winding Machine Plastic Ceramic Roller Pulley   pulley assembly	China Hot selling Wire and Cable Pulley Coil Winding Machine Plastic Ceramic Roller Pulley   pulley assembly
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