China OEM Heavy Duty Flat Idler Pulley Garage Door Openers Chain Cable Idler Pulley Black Gym Equipment Lawnmower Outdoor Power New Parts Idler Pulley pulley belt

Product Description

Production description

Outdoor Power New Parts Idler Idler Pulley Replaces

  • ID: 3/8" | OD: 4 7/8" | Height: 1-1/8"
  • Compatible with MTD 38", 42", 46" and 54" Decks
  • Compatible with Cub Cadet Parts: 756- 0571 9B, 756- 0571 9C, 956- 0571 9, and 956- 0571 9C
  • Compatible with MTD Parts: 753-5711, 756- 0571 9B, 756- 0571 9C, 956- 0571 9, and 956- 0571 9C

Our advantages:Focus on the stamping/welding/bending of the metal parts for automotive and construction application more than 30 years.

Leading Equipment:welding robots ,continue gas stations,CNC machining centers,CNC pipe bending machines,laser cutting machine.
Inspection Equipments:CMM,Five Elemental Analyzers, Salt spray test machine,Tensile testing machine.

We now have 100 customers from all over the world.

1. We have own factory and 80% of staff in our company worked for more than 10 years.
2. We provide a competitive price.
3. High precision, tolerance can be within ±0.01mm.
4. 14 years' export experience.
5. Small order also is welcomed.
6. We can also provide one-stop service, including mold and assembly.
7. NDA apply to all customers.
 

Mold Material DC01,DC04,DC06
Tooling life Time 100K times
Tooling Material 1) AL1060, AL6061, AL6061, AL5052
2) Steel, mild steel, SPCC
3) SS201, SS303, SS304, SS316, SS316L
4) SPTE, galvanized sheet
5) Brass, copper
Surface Treatment Anodized, powder coating, lacquer coating, black oxide
Salt and spy test From 72-480 h
Size 1) According to customers' drawings
2) According to customers' samples
Drawing Format step, dwg, igs, pdf
Certificates ISO 9001:2015 & IATF 16949
Payment Term T/T, L/C, Trade Assurance

New Project Product Development Process
According to APQP process develpment plan from TS 16949 Quality Management System.

 

Raw Material Warehouse
Prepare the raw material according to customer delivery schedule and carry out FIFO exactly by ERP system.

 

Raw Material Chemical Element
Mechanical PropertiesTest Before Production ,the first step of the quality control.

Stamping Workshop
Overview of the Stamping workshop with cover the
Stamping equipment   from 100T to 800T.
Hydraulic Press cover from 50T to 3100T.
With the mold(die,tooling) produce by ourselves we can customize all kinds of metal shape according to customer drawing call out.

 

Bending Workshop
CNC bending machine with servo control precise control the tolerance according to customer requirement.
The capacity of bending diameter reach to Φ135mm.

 

Welding Workshop

Welding robot with Synchronous workstation introduce from CHINAMFG Japan ,we had 23pcs welding arm with 64 pcs working stations,sheild welding support by Continuous gas supply station.

 

Brazing Welding For Pipe
Pipe with brazing welding can get perfect out appearance also reduce leaking on welding area.

  

Spot Welding (Resistance welding)
The ABB resistance welding robot can improve the welding joint strength also Improve spot welding efficiency.Reduce defects of traditional spot welding.

 

Surface Treatment
The coating line improves the efficiency, reduces the pollution to the environment, and the wastewater discharge after industrial treatment reaches the national standard.

Mold Workshop Warehouse
We can design and manufacture molds according to customer requirements,2500 square meter special for stamping mold warehouse.

 

Tooling Prepare
We simulated the workpiece by J-STAMPING software ,then we design the mold for metal sheet part ,not only it short the leadtime for development but also saving the cost for customer.

 

Gantry CNC machining center
The capacity of the CNC machining center can reach 3200*2500*1000mm,the tolerance can reach 0.008mm after test by CMM and Handy scHangZhou equipment.

 

 

Dimension Inspection 

The mold and inspect gauge also the PPAP part was inspect by the CMM and Handy scHangZhou equipment.

 

ERP System In Our Company
All data support by ERP System, Cover From Raw Material Incoming To Shipment.

 

Customer Audit

* Evaluate the quality of customer service.
* Compare the quality with previously established goals.
* Identify gaps for improvement.
* Find ways to improve customer service.
* Gather all of the required data with Live Agent.
* Check activities.

  

Company Team
Team Working Together For Bright Future

ENJOY THE WORK, ENJOY THE LIFE.

 

Cooperative Partner
Thanks To Ford, CHINAMFG Moters, Toyota,CAMSD,FAW-VOLKSWAGEN, HONDA,JMC.

FAQ:

1.  Do you provide samples? is it free or extra?
Yes, we can offer the sample for free charge but do not pay the cost of freight.
2. How about the shipping cost?
The cost of shipping depends on the method you choose to obtain the goods. Express delivery is usually the fastest method, but it is also the most expensive method. Shipping is the best solution for large quantities. For the exact shipping cost, we can only provide you with detailed information after knowing the quantity, weight and dimension.
3. Do you have Stock productions to sell?
Yes, of course. But we also offer OEM service. The mold is customized, Please send us some drawing.
What information do you want to know if i want to get a quotation?
a). The application for your products.
b). Special package methods if you needs.
4. Do you inspect the finished products?
Yes. Each step of products will be carried out inspection by QC department until shipping

Shipping Cost:

Estimated freight per unit.



To be negotiated
Certification: CE, ISO
Pulley Sizes: Type C
Manufacturing Process: Forming
Samples:
US$ 32.5/Piece
1 Piece(Min.Order)

|

Order Sample

Customization:
Available

|

Customized Request

cable pulley

How do cable pulleys contribute to the functioning of garage door systems?

Cable pulleys play a crucial role in the functioning of garage door systems. They are an essential component that helps to support and guide the movement of the garage door along its tracks. Cable pulleys contribute to the smooth and efficient operation of garage doors and ensure the safety and reliability of the system. Here is a detailed explanation of how cable pulleys contribute to the functioning of garage door systems:

Lifting Mechanism: Garage doors typically utilize a lifting mechanism that relies on cables and pulleys to raise and lower the door. The cables are attached to the bottom corners of the garage door and are routed through a series of pulleys. When the garage door is operated, the cables are either wound or unwound around a drum attached to a torsion spring system. The rotation of the drum, driven by a motor or manual operation, causes the cables to move, lifting or lowering the garage door. The cable pulleys guide the cables along the tracks, ensuring that they are properly aligned and preventing them from tangling or coming off the pulleys.

Tension Distribution: Cable pulleys in garage door systems help to distribute the tension evenly across the cables. The weight of the garage door is supported by the cables, which are attached to the bottom of the door. As the door moves, the tension in the cables changes. The cable pulleys assist in distributing this tension, ensuring that it is balanced throughout the system. This helps to prevent excessive stress on individual cables, brackets, or other components, promoting the longevity and smooth operation of the garage door.

Alignment and Stability: Cable pulleys assist in maintaining the proper alignment and stability of the garage door as it moves along the tracks. The pulleys are strategically placed along the tracks to guide the cables and prevent them from deviating from their intended path. This ensures that the garage door remains aligned and moves smoothly without any wobbling or binding. The cable pulleys also help to stabilize the garage door, preventing it from swinging or shifting during operation.

Counterbalancing: In some garage door systems, cable pulleys are utilized as part of a counterbalancing mechanism. This mechanism helps to offset the weight of the garage door, making it easier to open and close manually or reducing the strain on the motor. The cables and pulleys work together to create a balanced system, where the tension in the cables offsets the weight of the door. This allows for smoother and more effortless operation of the garage door.

Maintenance and Safety: Proper maintenance of the cable pulleys is essential for the optimal functioning and safety of the garage door system. Regular inspections should be conducted to check for any signs of wear, damage, or misalignment. Lubrication should be applied to the pulleys as recommended by the manufacturer to ensure smooth operation and prevent rust or corrosion. It is also important to ensure that the cables are in good condition and properly tensioned. Any issues with the cable pulleys or cables should be addressed promptly to avoid potential safety hazards.

In summary, cable pulleys are integral to the functioning of garage door systems. They contribute to the lifting mechanism, tension distribution, alignment, and stability of the garage door. Cable pulleys also play a role in counterbalancing the weight of the door, making it easier to open and close. Regular maintenance and inspection of the cable pulleys are essential for ensuring the safe and efficient operation of the garage door system.

cable pulley

What safety considerations should be kept in mind when using cable pulleys?

When using cable pulleys, it is essential to prioritize safety to prevent accidents, injuries, and equipment damage. Several safety considerations should be kept in mind to ensure the proper and safe use of cable pulleys. Here is a detailed explanation of the safety considerations associated with using cable pulleys:

  • Equipment Inspection: Before using cable pulleys, inspect them for any signs of damage, wear, or defects. Check for cracks, deformities, or loose components that could compromise their integrity and safe operation. Replace any damaged or worn pulleys to maintain optimal safety levels.
  • Load Capacity: Consider the load capacity of the cable pulleys and ensure it matches the anticipated load in the system. Exceeding the maximum load capacity can lead to pulley failure, cable slippage, or accidents. Refer to the manufacturer's specifications and guidelines to determine the appropriate load capacity for the pulleys used.
  • Proper Installation: Follow the manufacturer's instructions for the correct installation of cable pulleys. Ensure that the pulleys are securely mounted, aligned, and attached to the system. Improper installation can result in pulley misalignment, cable disengagement, or unexpected behavior, posing safety hazards.
  • Clearance and Accessibility: Provide adequate clearance around cable pulleys to allow for safe access during operation, maintenance, or troubleshooting. Avoid placing pulleys in confined spaces or areas where it may be difficult to reach or maneuver around them. Sufficient clearance ensures safe working conditions and minimizes the risk of accidents or injuries.
  • Protective Guards: Consider the use of protective guards or enclosures around cable pulleys, especially in areas where there is a risk of contact with moving parts. Guards can prevent accidental contact with rotating pulleys, reducing the likelihood of injuries or entanglements. Assess the specific application and implement appropriate safeguarding measures.
  • Tensioning Safety: Exercise caution when tensioning cables using pulleys. Follow the recommended tensioning procedures and use appropriate tools or equipment to avoid sudden releases of tension, which can cause cable whip or recoil. Always wear appropriate personal protective equipment (PPE) when performing tensioning operations.
  • Maintenance and Lubrication: Regularly inspect and maintain cable pulleys to ensure their proper functioning and safety. Clean pulleys from dirt, debris, or accumulated material that may interfere with their operation. Apply appropriate lubrication as per the manufacturer's recommendations to reduce friction and prevent premature wear.
  • Training and Awareness: Provide proper training and instruction to personnel involved in the use, maintenance, and inspection of cable pulleys. Promote awareness of safety procedures, potential hazards, and safe work practices. Ensure that employees understand the risks associated with cable pulleys and are familiar with the necessary safety protocols.
  • Emergency Preparedness: Establish emergency procedures and protocols in case of accidents, malfunctions, or cable-related incidents. Educate personnel on how to respond to emergencies, including cable entanglements, cable slippage, or pulley failures. Have appropriate emergency contact information readily available.

By considering these safety considerations when using cable pulleys, you can help mitigate risks and ensure a safe working environment. Prioritizing safety promotes accident prevention, protects personnel, and maintains the integrity and performance of the cable pulleys and associated systems.

cable pulley

In which industries are cable pulleys commonly employed?

Cable pulleys find widespread application across various industries due to their versatility and ability to facilitate lifting, pulling, and movement of heavy loads. Here are some of the industries where cable pulleys are commonly employed:

  • Construction Industry: Cable pulleys are extensively used in the construction industry for tasks such as lifting construction materials, positioning heavy machinery, and transporting loads. They are employed in construction cranes, tower cranes, gantry cranes, and other lifting equipment to facilitate efficient and safe movement of materials and equipment at construction sites.
  • Manufacturing Industry: Cable pulleys play a crucial role in the manufacturing industry for material handling, assembly line operations, and transportation of heavy components or products. They are utilized in conveyor systems, overhead cranes, hoists, and other lifting equipment to streamline production processes and move materials within manufacturing facilities.
  • Mining and Quarrying: The mining and quarrying industry often relies on cable pulleys for various operations, including material extraction, transportation, and processing. Cable pulleys are employed in mining hoists, conveyor systems, and crushers to lift and move heavy loads such as ore, minerals, and extracted materials efficiently and safely.
  • Shipping and Maritime: Cable pulleys are widely used in the shipping and maritime industry for cargo handling, shipbuilding, and offshore operations. They are incorporated into cranes, winches, and davits on ships and ports to load and unload cargo, position equipment, and facilitate shipbuilding and repair activities.
  • Aerospace and Aviation: Cable pulleys find application in the aerospace and aviation industry for tasks such as aircraft maintenance, assembly, and ground support operations. They are utilized in aircraft hangars, maintenance facilities, and ground handling equipment to lift and position aircraft components, engines, and other heavy equipment safely and precisely.
  • Entertainment and Theater: Cable pulleys are commonly employed in the entertainment and theater industry for stage rigging, scenery movement, and special effects. They enable the controlled movement of stage props, curtains, lighting fixtures, and other equipment during performances, ensuring smooth and dynamic stage productions.
  • Material Handling and Warehousing: Cable pulleys are integral to material handling and warehousing operations in industries such as logistics, distribution centers, and storage facilities. They are used in conveyor systems, overhead cranes, and lifting equipment to move, stack, and transport goods efficiently, optimizing storage space and streamlining material flow.
  • Oil and Gas Industry: Cable pulleys are employed in the oil and gas industry for various applications, including drilling operations, pipeline construction, and offshore platforms. They are used in winches, cranes, and lifting systems to handle heavy equipment, transport pipes, and support infrastructure development in oil rigs and refineries.

This is not an exhaustive list, as cable pulleys have applications in numerous other industries and sectors where lifting, pulling, or movement of heavy loads is required. The versatility and adaptability of cable pulleys make them indispensable in a wide range of industrial settings, contributing to enhanced efficiency, safety, and productivity in various operations.

China OEM Heavy Duty Flat Idler Pulley Garage Door Openers Chain Cable Idler Pulley Black Gym Equipment Lawnmower Outdoor Power New Parts Idler Pulley   pulley belt	China OEM Heavy Duty Flat Idler Pulley Garage Door Openers Chain Cable Idler Pulley Black Gym Equipment Lawnmower Outdoor Power New Parts Idler Pulley   pulley belt
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