Tag Archives: crane pulley

China Standard Standard Size Steel Full Forged Pulley for Cable Container Crane double pulley

Product Description

    Industrial Customized Processing Wheel Bearing Steel Traction Welding Pulley

Product Description

Container crane pulley block,
With high bearing capacity, high wear resistance and long service life

Sheave features:

1) Material: Q235B, Q345B, 35#, 45#, 60#, SSW-QR1, S45C

2) Groove surface quench: HRC45-55

3) Groove surface quench depth: 2mm-2.5mm

4) groove MT after heat treatment and welding line UT and MT

5) Max processing diameter: 2, 000mm

6) Short production cycle

It is used for crane equipment, port equipment, oil drilling rig and so on.

Code Wire rope diameter(mm) Main dimension(mm) B
Groove diameter Outside diameter R Groove Width Shaft diameter Bearing hole width
BX1251 10-14 355 400 7 37 55 64
BX2251 >14-19 450 510 10 50 80 74
BX3251 >19-23.5 560 631 12 60 95 90
BX4251 >23.5-30 710 800 15 73 130 106
BX5251 >23.5-30 900 1012 19 92 160 128
BX6251 >30-37 1000 1126 22 104 160 128
BX7251 >43-50 1250 1402 26 123 190 148
BX8251 >50-58 1400 1572 29 135 190 148

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Company Profile

Factory introduction

HangZhou CHINAMFG Metallurgy Equipment Manufacturing Co., Ltd. is a high-tech enterprise registered in HangZhou City of ZheJiang Province, which is mainly engaged in the design and manufacture of spare parts for metallurgy equipment, hoisting machinery, oil drilling rigs, and heavy decelerator boxes.

Our company boasts a professional team who is full of vitality, with high efficiency, and industry minded. Our R&D technicians are highly skilled with rich experience, and possess strong design and development capabilities. There are 2 experts in our company who enjoy the state special allowance. We have carried out broad cooperation with renowned factories and design institutes both at home and abroad.

With advanced design, outstanding manufacturing crafts and vigorous management, the whole manufacturing process of our company is conducted by strictly implementing strict quality management system. Our products are widely used by a great number of steel plants in China and exported overseas, where they have received high praise from our customers.

By following the enterprise philosophy of innovation, quality and creating value for the clients, our company is constantly bringing in advanced technologies from home and abroad. We are committed to taking the enhancement of product quality, safety and reliability as our responsibility and striving for providing high quality products and perfect services to the clients.

HangZhou CHINAMFG Metallurgy Equipment Manufacturing Co., Ltd. Warmly welcomes you to be our distinguished clients and friends.

Customer communication

Certifications

Packaging & Shipping

FAQ

Q: What information should I provide if I want to order the products?
1) Product information: Quantity, specification
2) Delivery time required.
3) Shipping information: Company name, address, phone number, destination seaport/air port.
4) Forwarder's contact details if there is any in China.
 
Q: How about your payment terms?
A: 30% -50%deposit, with the balance before delivery, we accept T/T and L/C at sight.
 
Q: Can I use our own logo?
A: Yes, we can produce by using your own logo if you need.
 
Q: How about sample & MOQ policy?
A: Welcome sample order. MOQ can be 1 set.
 
Q: What is your lead time for your goods?
A: Normally 30 days after confirmed order,  

 

 

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Type: Lifting
Material: Steel
Lifting Capacity: <1T
Fixed Form: Welding Type
Shape: Round
Certification: ISO 9001
Customization:
Available

|

Customized Request

cable pulley

How are cable pulleys integrated into cable cars and ski lift systems?

Cable pulleys play a vital role in the operation of cable cars and ski lift systems. They are strategically integrated into these systems to facilitate the smooth and safe movement of cables and ensure efficient transportation of passengers or equipment. Here is a detailed explanation of how cable pulleys are integrated into cable cars and ski lift systems:

In cable cars and ski lift systems, cable pulleys are primarily used for two main purposes: cable guidance and load distribution.

Cable Guidance: Cable pulleys guide the movement of cables along the predetermined route in cable cars and ski lift systems. They are strategically positioned at specific intervals, typically mounted on supporting towers or structures. The pulleys are designed with grooves or channels that securely hold the cables, preventing them from slipping or derailing. By maintaining proper cable alignment, the pulleys ensure that the cables follow the desired path and negotiate curves or changes in elevation smoothly. Cable pulleys also help minimize cable deflection, reducing the risk of excessive bending or stretching that could compromise the integrity of the cables.

Load Distribution: Cable pulleys in cable cars and ski lift systems are designed to distribute the load evenly along the cable span. The weight of the cabins or chairs, along with the passengers or equipment, exerts tension on the cables. The pulleys, strategically positioned at specific locations, help distribute this load and ensure balanced tension throughout the system. By distributing the load evenly, the pulleys prevent excessive stress on individual cables, towers, or support structures, enhancing the safety and stability of the system.

The integration of cable pulleys into cable cars and ski lift systems involves careful engineering and design considerations:

  • Pulley Placement: The placement of cable pulleys is critical to ensure efficient cable routing and load distribution. Engineers analyze the topography, desired cable path, and system requirements to determine the optimal locations for pulley towers and supports. The pulleys are strategically positioned to guide the cables along the desired route, negotiate curves and changes in elevation, and maintain proper tension distribution.
  • Tower Design: Cable pulleys are often mounted on towers or support structures. These towers are designed to provide the necessary elevation and stability for the pulleys. The tower design considers factors such as the anticipated loads, wind forces, and environmental conditions. The towers may be constructed from steel or concrete, and their height and spacing are determined based on the specific requirements of the cable car or ski lift system.
  • Pulley Characteristics: Cable pulleys used in cable cars and ski lift systems are designed with specific characteristics to ensure optimal performance. The pulleys have smooth and durable surfaces, typically made from materials such as steel or high-strength polymers. They feature groove profiles that match the cable diameter and shape, providing secure cable alignment. The pulleys also incorporate bearings or bushings to facilitate smooth rotation and minimize friction.
  • System Maintenance: Proper maintenance of cable pulleys is crucial for the reliable and safe operation of cable cars and ski lift systems. Regular inspections are conducted to check for signs of wear, damage, or deformation. Lubrication is applied to the pulleys as recommended by the manufacturer to reduce friction and ensure smooth rotation. Maintenance procedures also include checking the tension of the cables, verifying the alignment of the pulleys, and addressing any issues promptly.

Overall, cable pulleys are integrated into cable cars and ski lift systems to guide the cables along the desired route, maintain proper cable alignment, and distribute the load evenly. Through careful engineering, design, and maintenance practices, cable pulleys contribute to the efficient and safe operation of these transportation systems, providing passengers and equipment with reliable and enjoyable experiences.

cable pulley

Can cable pulleys be customized for specific machinery and equipment?

Yes, cable pulleys can be customized to suit specific machinery and equipment requirements. Customization allows for the design and production of cable pulleys that are tailored to the unique needs of a particular application. Here is a detailed explanation of how cable pulleys can be customized for specific machinery and equipment:

1. Size and Dimensions: Cable pulleys can be customized in terms of their size and dimensions to ensure compatibility with the machinery and equipment they will be used in. The diameter, width, and overall shape of the pulley can be adjusted to fit the available space and accommodate the specific cable size and type used in the system. Custom sizing ensures proper engagement and optimal performance.

2. Load-Bearing Capacity: Depending on the load requirements of the machinery or equipment, cable pulleys can be customized to handle the desired load-bearing capacity. This involves selecting appropriate materials, reinforcements, and structural design to ensure the pulley can withstand the expected loads without deformation or failure. Custom load-bearing capacity ensures safe and efficient operation.

3. Materials and Coatings: Cable pulleys can be customized by selecting materials and coatings suitable for the specific machinery or equipment environment. For example, in corrosive or abrasive environments, pulleys can be made from stainless steel or coated with protective layers to enhance durability and resistance to wear. Custom materials and coatings enhance the pulley's performance and lifespan.

4. Attachment and Mounting: Cable pulleys can be customized to have specific attachment and mounting options that align with the machinery or equipment requirements. This may involve incorporating flanges, brackets, or other mounting features to facilitate easy installation and secure attachment to the system. Custom attachment options ensure proper integration and stability.

5. Special Features: Depending on the machinery or equipment's unique needs, cable pulleys can be customized with special features or functionalities. This could include the addition of bearings, seals, or specialized grooves to optimize performance, reduce noise, or enhance efficiency. Customized features cater to specific operational requirements.

6. Application-Specific Considerations: Cable pulleys can be customized to meet application-specific considerations. For example, in industries such as mining, aerospace, or manufacturing, where specific regulations or standards apply, pulleys can be customized to comply with those requirements. Customization ensures that the pulleys meet the necessary standards and regulations for the particular application.

7. Quantity and Production: Cable pulleys can be customized in terms of the quantity required for a specific machinery or equipment setup. Manufacturers can produce cable pulleys in the desired quantity, whether it is a small-scale production or a large-scale order. Customization allows for efficient production and supply to meet the specific demand.

In summary, cable pulleys can be customized for specific machinery and equipment by adjusting their size, load-bearing capacity, materials, coatings, attachment options, adding special features, considering application-specific requirements, and producing the desired quantity. Customization ensures that the cable pulleys are precisely tailored to meet the unique needs of the machinery or equipment, resulting in optimal performance, compatibility, and efficiency.

cable pulley

How do cable pulleys function in lifting and cable-based systems?

Cable pulleys play a fundamental role in lifting and cable-based systems by providing mechanical advantage and facilitating the transmission of force. These systems utilize cable or rope threaded through pulleys to lift or move heavy loads with reduced effort. Let's explore how cable pulleys function in lifting and cable-based systems:

  • Mechanical Advantage: One of the key functions of cable pulleys is to create mechanical advantage. By redirecting the path of the cable or rope, pulleys can change the direction of force applied to the load. When multiple pulleys are used in combination, such as in block and tackle systems, they can increase the lifting capacity and reduce the amount of force required to lift a load. This mechanical advantage allows users to overcome the weight or resistance of the load more easily.
  • Force Transmission: Cable pulleys serve as a means of transmitting force from one point to another. When force is applied to the free end of the cable or rope, it travels along the groove of the pulley, causing the pulley to rotate. This rotation transfers the force to the load attached to the other end of the cable, resulting in lifting, pulling, or moving the load. The pulley's design and construction are crucial in ensuring efficient force transmission, minimizing friction and energy losses.
  • Directional Control: Cable pulleys enable precise directional control in lifting and cable-based systems. By guiding the cable or rope along the circumference of the pulley, they determine the path of movement for the load. This allows users to lift or lower objects vertically, move loads horizontally, or even change the direction of force at various angles. Cable pulleys help to maintain stability and control throughout the lifting or movement process.
  • Load Distribution: In lifting systems that use multiple pulleys, such as block and tackle arrangements, cable pulleys help distribute the load weight. As the cable passes through each pulley, the load is divided among the pulleys, reducing the strain on each individual pulley and the cable itself. Load distribution is particularly beneficial in lifting heavy loads, as it minimizes excessive stress on any single component and ensures a more balanced and secure lifting operation.
  • Smooth and Controlled Movement: Cable pulleys contribute to smooth and controlled movement in lifting and cable-based systems. They are designed to minimize friction and provide low-resistance guiding surfaces for the cable or rope. This allows for smooth movement of the cable, preventing snags, jerks, or sudden stops that could compromise the safety or stability of the lifting operation. Smooth and controlled movement is essential for precise positioning, accurate load handling, and safe operation of lifting systems.

Overall, cable pulleys function as integral components in lifting and cable-based systems. They create mechanical advantage, transmit force, provide directional control, distribute load weight, and facilitate smooth and controlled movement. By harnessing the mechanical properties of cable pulleys, these systems enable efficient lifting and movement of heavy loads, making them essential in a wide range of industries, including construction, material handling, rigging, and many others.

China Standard Standard Size Steel Full Forged Pulley for Cable Container Crane   double pulley	China Standard Standard Size Steel Full Forged Pulley for Cable Container Crane   double pulley
editor by CX