Product Description
High Performance Reasonable Price Coil Winding Wire Cable Pulley Wire Roller Ceramic Pulley
Product Description:
1. In the wire and cable industry, ceramics has become the material of choice and convenience. Almost all facets of wire and cable manufacture have benefited by the use of ceramics in the production processes.
2. Product quality and output have been maximized with minimum downtime; Lower wear
Problems and surface defects.
3. Pulley flanges, CNC Machined and available in fully anodized Aluminum, coated with anti corrosion layers, are not affected by most wire drawing solutions and do not need frequent maintenance vis-à -vis Phenolic materials. The flanges are held together by means of SS screws. High performance bearings are used and are pressed fitted into the metal flanges. The metal part is duly anodized to prevent rusting.
Product Feature:
1. Flanged ceramic roller, Wire guide pulleys (ceramic pulleys) is commonly used component when wire passing is required, it can be used in coil winding machine, cable machine and the textile machinery as well. The porcelain ring is mounted on the bearing, Coil winding wire guide pulley(wire roller) will rotate by the thread and wire passing on the surface of the ring. Thus the sliding friction has been converted to the static friction.
2. But at the start and stop, in order to overcome the inertia, there will be a partial sliding friction. The surface Polish degree of the porcelain ring reaches Ra0.2; The beating during rotation is under 0.15. We select the 99% AL2O3 as the material with the hardness of HRA88 and the density of 3.85...Two nylon side walls have been put to the both side of the ceramic ring and the bearing, coil winding wire guide pulley (wire roller) combines 1 wire roller.
Service:
1. With many available designs and configurations, such as bolt together, CHINAMFG ceramic, or coated aluminum. CHINAMFG can satisfy the unique requirements of the wire and cable industry.
2. HARTAI's AL95 guide pulleys are long lasting, will help improve wire surface quality and at the same time reduce maintenance and production costs.
3. CHINAMFG offers dozens standard sizes of guide pulleys. A large inventory of pulleys is maintained for the most widely used sizes for immediate delivery. Xihu (West Lake) Dis. pulleys can also be manufactured to specific requirements and detail.
Features :
1.The middle ceramic coil is made of precise ceramic and matched with high-speed bearing 2. The winding tension can be maintained in a stable manner through the pulleys .
3.Baffles in both sides can prevent the wire to jump out of the groove .
4.The groove is polished to Ra0.2 .
Advantages :
1.Easy to be installed
2.Low coefficient of frictio
3. High speed running bearing
4.High quality and competitive prices
Specifications of wire guide pulley ( ± 0.5mm)
| Model | A | B | C | D | E |
| HT1001 | 20 | 15 | 3 | 4.8 | 3 |
| HT1002 | 28.7 | 20 | 4/5 | 6.4 | 4 |
| HT1003 | 30.4 | 15 | 3 | 10 | 3 |
| HT1004 | 40 | 20 | 4/5 | 15 | 3 |
| HT1005 | 45 | 30 | 5/6 | 10 | 6 |
| HT1006 | 60 | 40 | 8/10 | 13 | 7 |
| HT1007 | 60 | 40 | 6/8 | 18 | 6 |
| HT1008 | 79.2 | 50 | 10 | 15 | 9 |
| HT1009 | 80.5 | 40 | 8 | 25 | 7 |
| HT1571 | 100 | 50 | 10 | 29.5 | 9 |
Company profile
HARTAI TECHNOLOGYLIMITED was founded in 2001, the factory is located in HangZhou city. ZheJiang province.
We specialized in the manufacture and RD of the component which is used in coil of wire and tension systems. textile machinery and electrical industry precision ceramics. Such as: coil winding nozzle, coil winding tensioner, tension meter, ceramic eyelets, ceramic coating pulley. etc.
We produce high quality coil winding nozzle which include tungsten carbide nozzle, ruby nozzle and ceramic nozzle. We adopt the excellent raw material and technology to ensure best quality which exceed our customer's expection. Our main customer Mitsubishi, ABB, SVM, YKK. etc, We expect long term relationship with you!
FAQ
1. How can I get a quotation?
You can find our contact information below this page and some detail information will be very helpful to get an exact quotation. We will give quotation within 24hours, if urgent, please tell us and we will regard your inquiry priority.
2. How can I get a sample?
As the price confirmed, you can require for samples.
3. Can you do the design for us?
Yes, we have our factory and we can make OEM order.
4. How long can I expect to get the sample?
Normally it takes 7-15days to produce the sample.
5. What about the lead time for mass production?
It depends on what kind of products you ordered. Generally, 15-25days for mass order.
We sincerely hope to get your inquiry of this voice coil actuator! If any questions, please feel free to contact us. Thanks for visiting our website!O(∩_∩)O
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(",").forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Logo Printing: | Without Logo Printing |
|---|---|
| Size: | Ht Series |
| Customized: | Non-Customized |
| Type: | Bearing |
| Material: | Ceramic |
| Certification: | ISO 9001:2008, ISO 9001:2000, CE |
| Customization: |
Available
| Customized Request |
|---|
How are cable pulleys integrated into cable cars and ski lift systems?
Cable pulleys play a vital role in the operation of cable cars and ski lift systems. They are strategically integrated into these systems to facilitate the smooth and safe movement of cables and ensure efficient transportation of passengers or equipment. Here is a detailed explanation of how cable pulleys are integrated into cable cars and ski lift systems:
In cable cars and ski lift systems, cable pulleys are primarily used for two main purposes: cable guidance and load distribution.
Cable Guidance: Cable pulleys guide the movement of cables along the predetermined route in cable cars and ski lift systems. They are strategically positioned at specific intervals, typically mounted on supporting towers or structures. The pulleys are designed with grooves or channels that securely hold the cables, preventing them from slipping or derailing. By maintaining proper cable alignment, the pulleys ensure that the cables follow the desired path and negotiate curves or changes in elevation smoothly. Cable pulleys also help minimize cable deflection, reducing the risk of excessive bending or stretching that could compromise the integrity of the cables.
Load Distribution: Cable pulleys in cable cars and ski lift systems are designed to distribute the load evenly along the cable span. The weight of the cabins or chairs, along with the passengers or equipment, exerts tension on the cables. The pulleys, strategically positioned at specific locations, help distribute this load and ensure balanced tension throughout the system. By distributing the load evenly, the pulleys prevent excessive stress on individual cables, towers, or support structures, enhancing the safety and stability of the system.
The integration of cable pulleys into cable cars and ski lift systems involves careful engineering and design considerations:
- Pulley Placement: The placement of cable pulleys is critical to ensure efficient cable routing and load distribution. Engineers analyze the topography, desired cable path, and system requirements to determine the optimal locations for pulley towers and supports. The pulleys are strategically positioned to guide the cables along the desired route, negotiate curves and changes in elevation, and maintain proper tension distribution.
- Tower Design: Cable pulleys are often mounted on towers or support structures. These towers are designed to provide the necessary elevation and stability for the pulleys. The tower design considers factors such as the anticipated loads, wind forces, and environmental conditions. The towers may be constructed from steel or concrete, and their height and spacing are determined based on the specific requirements of the cable car or ski lift system.
- Pulley Characteristics: Cable pulleys used in cable cars and ski lift systems are designed with specific characteristics to ensure optimal performance. The pulleys have smooth and durable surfaces, typically made from materials such as steel or high-strength polymers. They feature groove profiles that match the cable diameter and shape, providing secure cable alignment. The pulleys also incorporate bearings or bushings to facilitate smooth rotation and minimize friction.
- System Maintenance: Proper maintenance of cable pulleys is crucial for the reliable and safe operation of cable cars and ski lift systems. Regular inspections are conducted to check for signs of wear, damage, or deformation. Lubrication is applied to the pulleys as recommended by the manufacturer to reduce friction and ensure smooth rotation. Maintenance procedures also include checking the tension of the cables, verifying the alignment of the pulleys, and addressing any issues promptly.
Overall, cable pulleys are integrated into cable cars and ski lift systems to guide the cables along the desired route, maintain proper cable alignment, and distribute the load evenly. Through careful engineering, design, and maintenance practices, cable pulleys contribute to the efficient and safe operation of these transportation systems, providing passengers and equipment with reliable and enjoyable experiences.
How does the design and size of a cable pulley impact its performance?
The design and size of a cable pulley have a significant impact on its performance in various applications. The specific design features and dimensions of a cable pulley determine its load-bearing capacity, efficiency, durability, and overall effectiveness. Here is a detailed explanation of how the design and size of a cable pulley can impact its performance:
- Load-Bearing Capacity: The design and size of a cable pulley directly affect its load-bearing capacity. A well-designed pulley with a larger size and robust construction can withstand higher loads without deformation or failure. The materials used, such as high-strength alloys or reinforced polymers, contribute to the pulley's load-bearing capacity. The design should also consider factors like the angle of wrap, cable diameter, and the expected load distribution to ensure optimal load-bearing performance.
- Efficiency: The design and size of a cable pulley impact its efficiency in transmitting force and motion. A well-designed pulley with smooth surfaces, low friction materials, and precision bearings reduces energy losses and minimizes the effort required to move the load. The size and shape of the grooves or channels on the pulley should be optimized to ensure proper engagement with the cable and minimize slippage. A properly designed pulley promotes efficient power transmission and enhances overall system performance.
- Durability: The design and size of a cable pulley influence its durability and longevity. A pulley designed with sturdy materials and robust construction can withstand repeated loading, high tension, and harsh operating conditions without deformation, wear, or premature failure. The size and thickness of the pulley's components, such as the rim, hub, and spokes, should be appropriately proportioned to ensure sufficient strength and resistance to fatigue. A well-designed and adequately sized pulley will have a longer service life and require less frequent replacement or maintenance.
- Friction and Heat Generation: The design and size of a cable pulley impact the friction and heat generated during operation. Friction between the cable and the pulley can result in energy losses and heat buildup, which can affect the performance and lifespan of the pulley. A well-designed pulley with smooth surfaces, proper alignment, and suitable materials can minimize friction and heat generation. The size of the pulley should be optimized to ensure adequate contact area with the cable, reducing localized pressure and minimizing frictional losses.
- Alignment and Tracking: The design and size of a cable pulley influence its ability to maintain proper alignment and tracking of the cable. A well-designed pulley with precise dimensions, smooth edges, and accurate machining helps keep the cable centered and aligned. Proper alignment ensures smooth movement of the cable, reduces wear on the pulley and cable, and minimizes the risk of the cable slipping or derailing. The size of the pulley should be suitable for the cable's diameter and the desired angle of wrap to ensure optimal tracking and prevent excessive stress on the cable.
- Noise and Vibration: The design and size of a cable pulley can affect the noise and vibration levels during operation. Poorly designed pulleys with imbalanced components or inadequate damping mechanisms can generate excessive noise and vibrations, leading to discomfort, decreased efficiency, and potential damage to the system. A well-designed pulley with proper size, balanced construction, and vibration-dampening features minimizes noise and vibrations, providing a smoother and quieter operation.
- Space Requirements: The size and design of a cable pulley impact the space requirements in a system. The dimensions of the pulley should be compatible with the available space, taking into account factors such as clearance, installation requirements, and the overall system layout. Smaller pulleys with compact designs are beneficial in applications with limited space, allowing for efficient utilization of available area and easier integration into the system.
- Application-Specific Considerations: The design and size of a cable pulley should be tailored to the specific application requirements. Factors such as the type of cable, environmental conditions, desired speed, and load characteristics should be considered in the pulley's design and size selection. Customized designs, specialized coatings, or additional features, such as flanges or guards, may be necessary to optimize performance and ensure compatibility with the specific application.
Overall, the design and size of a cable pulley significantly impact its performance in load-bearing and transmission applications. A well-designed pulley with appropriate size, robust construction, optimized geometry, and consideration of application-specific factors enhances load-bearing capacity, efficiency, durability, and overall system performance.
How do cable pulleys contribute to effective weightlifting and exercise equipment?
Cable pulleys play a crucial role in weightlifting and exercise equipment, contributing to effective and versatile workout routines. They offer several advantages that enhance the effectiveness of strength training, resistance exercises, and overall fitness. Here are some ways in which cable pulleys contribute to effective weightlifting and exercise equipment:
- Variable Resistance: Cable pulleys provide variable resistance throughout the range of motion, allowing users to adjust the resistance level based on their fitness goals and capabilities. By changing the position of the pulley attachment points or adjusting the weight stack, users can modify the resistance applied during exercises. This versatility enables progressive overload, which is essential for muscle growth, strength development, and improving overall fitness.
- Multidirectional Movement: Cable pulley systems offer multidirectional movement, enabling exercises that involve pulling, pushing, lifting, and rotational movements. This versatility allows users to target different muscle groups and perform a wide range of exercises, including rows, chest presses, lat pulldowns, bicep curls, tricep pushdowns, and core rotations. The ability to perform exercises in various planes of motion contributes to overall muscle balance, functional strength, and improved athletic performance.
- Stabilization and Core Engagement: Cable pulley exercises require users to engage their core muscles and stabilize their bodies throughout the movements. The pulley's continuous tension and resistance challenge the core muscles, promoting stability, balance, and coordination. This engagement of the core muscles is beneficial for developing a strong and stable core, which is essential for overall strength, posture, and injury prevention.
- Isolation and Functional Training: Cable pulleys allow for both isolation exercises, targeting specific muscle groups, and functional training exercises, mimicking real-life movements and activities. Users can perform exercises that isolate individual muscles or perform compound movements that engage multiple muscle groups simultaneously. This versatility makes cable pulleys suitable for a wide range of fitness goals, whether it's muscle building, strength training, rehabilitation, or sports-specific conditioning.
- Range of Motion and Muscle Activation: Cable pulleys enable a full range of motion during exercises, ensuring optimal muscle activation and engagement. Users can achieve a greater stretch and contraction of the muscles due to the unrestricted movement provided by the pulley system. This increased range of motion helps in maximizing muscle fiber recruitment, promoting muscle growth, and improving flexibility.
- Safety and Controlled Movement: Cable pulley systems often incorporate adjustable weight stacks, safety features, and smooth pulley mechanisms that allow for controlled and safe movement. The use of cables reduces the risk of injury associated with free weights, as users can perform exercises with guided and predictable movements. The ability to adjust the resistance and customize the exercise intensity also enables users of different fitness levels to safely and effectively perform exercises.
The versatility, adjustability, and smooth operation of cable pulleys make them valuable components in weightlifting and exercise equipment. They provide users with a wide range of exercise options, promote muscle growth, strength development, and functional fitness. Cable pulleys contribute to effective workouts by offering variable resistance, multidirectional movement, core engagement, and controlled exercise execution, making them popular in both commercial gyms and home fitness setups.
editor by CX
2024-05-15
